Manufacturing Analytics Solution Improves Production Visibility, Operational Efficiency, and Inventory Management

DiLytics implemented a centralized manufacturing analytics platform that integrated production, inventory, and planning data to provide real-time visibility into manufacturing performance, material utilization, inventory health, and operational efficiency.

13

Manufacturing analytics subject areas delivered 

2

Manufacturing and planning systems integrated into a unified analytics platform 

4

Manufacturing domains enabled through centralized analytics 

Executive Summary

The client is a global leader in developing and commercializing first- or best-in-class therapies for rare genetic diseases. It had implemented analytics solutions that provided visibility into finance, supply chain, and purchasing processes, but lacked insights into manufacturing operations. As a result, the manufacturing team faced challenges in monitoring production performance, scrap levels, planned vs. actual costs, and more.  

To address these challenges, DiLytics implemented Oracle Manufacturing Analytics to enable end-to-end visibility into production, inventory, and cost metrics. The solution empowered the manufacturing team with real-time insights to identify bottlenecks and improve operational efficiency. 

The client is a global leader in developing and commercializing first- or best-in-class therapies for rare genetic diseases. It had implemented analytics solutions that provided visibility into finance, supply chain, and purchasing processes, but lacked insights into manufacturing operations. As a result, the manufacturing team faced challenges in monitoring production performance, scrap levels, planned vs. actual costs, and more.  

To address these challenges, DiLytics implemented Oracle Manufacturing Analytics to enable end-to-end visibility into production, inventory, and cost metrics. The solution empowered the manufacturing team with real-time insights to identify bottlenecks and improve operational efficiency. 

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Client Overview

The client is a global biopharmaceutical organization specializing in innovative therapies for rare genetic diseases, with a strong focus on research, development, and commercialization. The company operates across multiple international markets and is supported by a large, specialized workforce driving end-to-end healthcare innovation.

Challenges in Achieving End-to-End Manufacturing Intelligence

Although client had analytical solutions for various departments, there was limited visibility into manufacturing operations. This made it difficult for the manufacturing team to identify bottlenecks, track production performance and optimize operational efficiency across the departments.

Limited Visibility into Production Performance Metrics

Limited Visibility into Production Performance Metrics

The manufacturing team lacked clear insights into production quantity, on-time vs. late output, and scrap levels, impacting operational monitoring and control.

Inability to Analyze Cost Variance Across Operations

Inability to Analyze Cost Variance Across Operations

There was no effective visibility into planned vs. actual costs, cost elements, or variance metrics, making cost optimization difficult.

Lack of Insight into Material and Resource Utilization

Lack of Insight into Material and Resource Utilization

Measuring planned vs. actual material usage and resource consumption was challenging, limiting the ability to assess operational efficiency.

Poor Inventory and Work Order Transparency

Poor Inventory and Work Order Transparency

The team struggled with unreliable inventory data, batch aging, cycle time tracking, and difficulty in monitoring open work orders by status.

Challenges in Achieving End-to-End Manufacturing Intelligence

Limited Visibility into Production Performance

Limited Visibility into Production Performance

The manufacturing team lacked clear insights into production quantity, on-time vs. late output, and scrap levels, impacting operational monitoring and control.

Inability to Analyze Cost Variance Across Operations

Inability to Analyze Cost Variance Across Operations

There was no effective visibility into planned vs. actual costs, cost elements, or variance metrics, making cost optimization difficult.

Lack of Insight into Material and Resource Utilization

Lack of Insight into Material and Resource Utilization

Measuring planned vs. actual material usage and resource consumption was challenging, limiting the ability to assess operational efficiency.

Poor Inventory and Work Order Transparency

Poor Inventory and Work Order Transparency

The team struggled with unreliable inventory data, batch aging, cycle time tracking, and difficulty in monitoring open work orders by status.

 Transforming Manufacturing Operations with Oracle Manufacturing Analytics

DiLytics implemented Oracle Manufacturing Analytics in a structured, phase-wise approach to enable end-to-end visibility into manufacturing operations. The solution delivered actionable insights across production, cost, and inventory to support data-driven decision-making.

DiLytics implemented Oracle Manufacturing Analytics in a structured, phase-wise approach to enable end-to-end visibility into manufacturing operations. The solution delivered actionable insights across production, cost, and inventory to support data-driven decision-making.

  • Phase I: Oracle Manufacturing Analytics was installed, setup, configured, and out-of-the-box data was loaded from Oracle E-Business Suite (EBS) and Oracle Advanced Supply Chain Planning (ASCP). 
  • Phase II: Out-of-the-box Discovery and Requirements Gathering – capture business requirements for the use of Manufacturing Analytics by the manufacturing team. Detailed design, development, and testing of Oracle Manufacturing Analytics to implement and deploy the product based on users’ business requirements.
  • Phase III: Subsequent rollouts to address requirements not implemented in Phase II. 

The solution enabled the analytical insights in the following areas for the client:

  • Production Batch Transactions 
  • Indented BOM (Bill of Material) 
  • Material Usage Variance 
  • Material Transactions 
  • Where Used 
  • Routing Details 
  • Material Aging 
  • Scrap
  • Inventory Expiration 
  • Inventory Adjustments 
  • Real-Time Inventory 
  • Zero Stock 
  • Stock Outs

Driving Manufacturing Excellence with Real-Time Analytics

The solution helped client in gaining greater visibility into manufacturing operations and improving decision-making across teams. With real-time dashboards, automated alerts and standardized metrics, the organization achieved better operational control, improved collaboration and reduced manual reporting efforts.

Tech Stack Summary

Automation minimized the time and effort spent by supervisors in preparing manufacturing reports.

Data Sources
Data Integration
Data Warehouse
Data Visualization
Informatica

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